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StoneSheets® - Stone....Only Better!

A real natural stone rain screen makes for a maintenance-free and long lasting façade. Knight Wall Systems’ offers numerous natural stone cladding options for design-rich exteriors, or interiors. StoneSheets® thin natural stone cladding combines the traditional, everlasting, natural stone surface with the Stofix modern mounting system. The end result is a lightweight and durable outer shell structure that is separated from the exterior wall with a built-in rain screen air gap for a high-performance stone façade building.

StoneSheet panels feature thin, whole slabs of stone 6mm thick, bonded to an aluminum honeycomb core borrowed from the aerospace industry for the light weight, and high stiffness-density ratio. The lightweight core of StoneSheets®-AL is sandwiched between two durable aluminum sheets. Honeycomb is available in 12mm, 19mm or 25mm standard thicknesses, providing the stone slabs consistent, reinforced support from edge to edge. Panels can be cut to the desired size with the edges finished in a variety of ways, including solid stone, which conceals any revealed honeycomb profiles in designs. Other bonded and custom choices are available.

StoneSheets®-AL weighs about 5 pounds per square foot and is available in three different sizes: 2'x2', 2'x4' & 4'x4'. Whatever the size, the light weight and high performance of the aluminum honeycomb core and StoneSheets®-AL provides strength significantly superior to 2cm or 3cm slabs under bending, torsion, impact and compression, both parallel and perpendicular to the slabs. This resilient material combines the beauty of solid stone slabs with aerospace performance, changing the way stone is used by transforming traditional heavy stone slabs into integrated, easily installed, durable products that save time, money and resources.

The Stonesheet panels arrive onsite with Knight’s proprietary mounting plate structurally fastened (structurally adhered and mechanically fastened) and ready to install. StoneSheet panels may accommodate the use of additional special corner pieces at outside corners and window jambs. Several texture, finishes (i.e. polished, honed, brushed, etc.) and stone/color (Granite, Marble, Onyx, Travertine, Sandstone, Quartzite and Limestone) options are available, please contact us for samples. Add special engravings or markings for a specialized, custom and high-end look as well.

StoneSheets Panel Details

Advantages to StoneSheet Panels over Traditional Stone Cladding:

  • Thin lightweight design; only about 5 PSF versus the weight of traditional stone at about 18 PSF equating to LARGE STRUCTURAL, LABOR & FREIGHT SAVINGS!
  • Does not require the use of any expensive hoisting equipment (cranes, large lifts, etc).
  • Dry-joint design, no sealant required between panels with several standard joint colors to choose from.
  • Superior strength
  • May be installed as a “grid” pattern, “running bond” or other custom bonds with little to zero extra manufacturing cost! Click here for some examples
  • The Dow-Knight CI-System allows for a superior thermally efficient wall with dramatic labor and material savings.
  • Knights LevelTek system allows for a quick and precisely plumb finished wall without the use of thousands of shims equating to labor and material savings.
  • Easily match, or compliment, interior finishes with exterior cladding.
  • Seamlessly transitions to other cladding options mounted to Knight Wall Systems rain screen attachments (i.e. brick panels, metal panels, etc.)
  • Vented rain screen cavity to help resist mold and prevent water ingress
  • Natural stone creates an extremely durable cladding surface
  • Ideal for renovations

These are just a few examples of the stone selection available...